how to use compactor
In this paper we intend to become thoroughly acquainted with the compactor and its variants. So if you haven't already been familiar with such a device and you don't know how to work with it, it is recommended that you end up with us to define the compactor first so that, after getting to know its literal meaning, the price of the machine, the method of working with the compactor, as well as its types, and the method of working on each of these valuable devices in the field of construction.
First, before we go into the introduction of a compactor in construction, we need to learn the literal meaning of the English word, as understanding the literal meaning of the word will help to understand the use of this device. So if we search for the word compactor in the English - Persian dictionary, we will find a compression meaning that is placed in front of the English word. But today the term refers to a device used in construction. With the advent of technology today, there are devices that have made life easier for humans. One of these devices used in construction is the compactor. It is used to compress soil and aggregates. Therefore, this machine compresses earth and rock materials, which by mechanical force increase the density of a material. Generally speaking, it can be said that the device is capable of compressing four parameters of static weight, impact, vibration and control.
Structure of a compactor and its application in construction:
If you want to know exactly the structure of a compactor, this device is made of a chassis that is generally made of thick steel or heavy cast iron. As you know, once the mixture of soil and aggregates is discharged to a location, the process is concentrated over time in terms of weight and pressure, and it percolates. Therefore, careful consideration should be given to the implementation of construction because if we begin to build a building and flooring without compression, it will not be long before they are destroyed due to the assembly of the product. Therefore, the use of a compactor for compressing soil and building materials is on great importance in construction operations. This machine is mostly used in buildings that have small foundations and cannot use rollers. Generally it can be used under the walls of the yard or in parts of the yard floor or parking lot.
How to work with the compactor:
After an initial acquaintance with this device, it's now time to get to know how to work with it. Before examining and analyzing the operation of this device, it should be noted that the device has been offered in a variety of ways, each of which has its own unique way of working, which will continue after the introduction. But here we will generally explain how to work with a compactor. Generally speaking, to compact the soil or to compress it, the area had to be sprayed first so that the existing soil would absorb all the water and wait 24 hours for the water to settle for fully settling and moist soil. Under such circumstances, a compactor can be used. It should be kept in mind that if the soil is muddy, this machine cannot be used. Because the floor gets stuck in the mud, it will not be able to compact, and the soil will move upwards in terms of water blows. Therefore, before using and operating this device, one should pay attention to these tips.
Different types of the compactor:
The compactor, which is used as one of the most important equipment for scraping, compressing and preparing the soil, has a variety of types, including:
1- The plate compactor (manual)
2- tamping rammer (kangaroo)
In terms of fuel, they can be divided into diesel and gasoline. But now we will explain each of these types of compactors to get acquainted with all the different models of this device.
The plate or manual compactor:
One of the types of these devices in construction is the plate compactor, which is used for larger and wider dimensions, and is more widely used and more efficient than other types. So buying a plate/manual compactor is much more used than just a frog model only in certain places. One of the most common models of plate compactors is the Hisaki chassis plate compactor. This device is more usable in small and medium construction projects. Generally, plate compactors are used for a better price, easier operation, higher efficiency and a more convenient working mechanism.
The plate/manual compactor is capable of crushing 1.5 to 2 tons of soil and aggregate, depending on the type of engine installed. This machine is used for compressing all types of soil, sand, sand and asphalt. The dimensions of these types of devices are in the form of 52 * 52 cm.
Some tips and requirements regarding plate or manual compactor:
In order to use this device, some points and necessities must be taken into consideration while performing the task. For example, how to turn it on and off, how to transport it and to be careful about it, how to repair it and how to prevent it from collapsing, and other precautions to be taken. So here are some of these tips:
1- How to transport plate/manual compactor:
To transport these types of devices, the device must first be switched off. Then the fuel tank door should be closed tight and fuel source and also the gas valve to prevent leakage. If you are transporting this machine by car, you should be careful to lock the device tightly to prevent it from slipping. When driving long distances outside the city, you also need to remove gas from the Rubin engine. In critical situations, the switch must also be locked to ensure that the engine is off.
2- How to start and run the device:
Always add oil to the machine before turning on the engine and check the oil level before using. The oil should be poured exactly as directed by the manufacturing plant itself. Care should be taken not to overload the engine. By no means should we mix the oil with gasoline or diesel and we should check the oil level with a rod.Before turning on the machine, all the bolts of the manual compactor chassis must be fastened in place. The fuel tank should also be examined and filled up to 1 inch from the source to allow sufficient room for fuel expansion.
Turning on the device also means that the key to turn the device clockwise must be switched on. Open the gas valve and the motor gas handle should be set at high speed. The choke lever should also be fastened. Of course, if the engine was warm and the temperature was too high, the choke lever should be half-open or even fully open, otherwise the lever should be kept cool at low temperatures.
As you know, plate/manual compactors have a handle that has to be gently pulled down to allow the engine to turn on. After the Rubin plate compressor motor has been turned on, it should take about 3-4 minutes for the engine to warm up to perform the compacting process, especially in the cold seasons. As soon as the engine was turned on and warmed up, the choke had to be set to open and the Rubin handheld compressor gas was accelerated to reach around 2300 to 2600 rpm. Accordingly, the centrifugal clutch will start operating at Rubin Compactor.
3- How to turn off the Robin motor in plate compactor:
Both the normal and the critical modes are considered for the shutdown process of the Rubin Compactor. In critical and emergency situations, the power switch can be switched on and off to turn off the engine. But in a normal way, the procedure is a little different. If this is the case, you need to slowly change the control knob to slow down and wait 3 to 4 minutes before turning off the manual compactor for the Rubin engine to run at low speed. Then set the shutdown switch to OFF and close the ruby engine gas valve to turn off your device.
If the Rubin plate/manual compressor motor is switched off and is no longer on, it is important to check the engine oil level before doing so. If you are using a plate/manual compactor for crushing the asphalt, you must make sure that the underside of the machine is impregnated with gasoline to prevent the adhesive plate from adhering to the asphalt.
5- Manual compactor service and repair:
This service is either on a daily basis and should be cleaned of mud and dirt on the gasoline compactor every day after use. The underside of the compactor’s vibrant plate should also be cleaned. The ventilated area should be thoroughly examined and cleaned of all types of contaminants. All bolts should be checked again and tightened if loose. But the weekly service also includes: fan service and plate engine oil replacement. The oil inside the machine should also be replaced monthly.
Tamping rammer (kangaroo):
All contractors must have both plate and frog compactors if necessary to use them for various construction purposes. Because each type of device is suitable for different parts of the building. For example: If you are working on a hole or ditch, it is best to use a frog compactor. Because these types of devices make it easier to maneuver and a smaller, more concentrated screen will give you deeper compaction. Finally, you don't need to cross the car several times to compress the material into deeper spaces. However, if you want to compress surfaces with grainy soils in larger, flat areas, a plate compactor would be a better option for you. The larger screen size and its vibration allow you to create even more layers over a wider and wider area of the surface. In general, soil compression of canals and chips, as well as compaction in soils and in areas where the use of industrial rollers is not covered, to perform compression, compacting, crushing, subsurface, foundation and casting processes, they use frog compactors. Now the question is what are these types of compactors?
This product is usually used for low and low space environments and is used for asphalt repairs and construction, drilling and construction work. One of the main applications of frog compactor is the compression of small water channels. Because it is not possible to use large screen compactors to do this. These types of compactors are very affordable in the market due to their maintenance and low cost, durable and reliable use. Frog compactors are very useful in small repair works as well as in confined spaces compared to conventional plates for crushing and compressing high-strength soils and gaps. The tool is well-balanced, easy-to-use, and has excellent performance when compressing grooves and around pipes. This type of device also includes jump compactors that are specially designed with 4-stroke gasoline engines. These types of devices also have wheelchair kits for easier transportation, which are among the advantages of these types of devices.
Following on the information about the compactor and its types, if you are looking to buy a compactor, you can visit the online stores or reputable dealers such as the Nikacorp website that sells the compactor if needed. Buy this machine and use it for your construction work. The price of a compactor cannot be precisely explained by the fluctuations in the dollar, but you can see the full list of compactors at a reputable dealer. To buy this device keep in mind that the price may vary quite a bit depending on the type of engine installed. For this reason some of these compactors use Hisaki chassis made in Malaysia which is called Hisaki compactor while others use Honda compactor which is different from each other. In addition to gasoline, electric and diesel, each of these models have different prices that need to be taken into consideration when buying.